Butt Welding (Tig Welding/Laser welding) PERT-AL-PERT/PEX-AL-PEX/PE-AL-PE Pipe Production Line

But welding (Tig Welding)/Laser Welding PEX-AL-PEX/PERT-AL-PERT Pipe Production Line

The butt welding Al-plastics pipe line, produce five layers butt welding PEXB-Al-PEXB or PERT-AL-PERT pipe, PE-AL-PE Pipe, which adopt argon arc welding mode.

Production range from OD16mm to 75mm.

Stable Production Line Speed: 30m/min-40m/min.

1. The most advanced forming and welding solutions in the industry are adopted, enabling seamless and continuous forming and welding of aluminum strips, ensuring a stable, reliable, and highly efficient aluminum tube forming process.

2. The system utilizes high-quality alloy steel forgings with wear-resistant surface treatments, processed by world-renowned CNC machining centers in a single operation. The specifications of the forming wheels and the precision between wheel sets are meticulously designed based on the specific dimension of the aluminum tube, ensuring wrinkle-free forming and no weld seam deviation during welding. All related components are controlled to micron-level tolerances, allowing complete interchangeability of parts in the same position. Additionally, the system supports quick switching between different tube specifications, significantly improving efficiency and reducing operational complexity.

3. The production line supports different welding solutions (including Tig welding and laser welding), ensuring strong, smooth, and reliable welding of the aluminum layer, guaranteeing product quality.

4. It adopts a one-touch control solution, achieving fully synchronized and efficient production. It requires minimal manual intervention for startup or adjustments, greatly reducing the defect rate. Furthermore, the line incorporates a visual interface for real-time and precise monitoring of operation status.

The production process for

butt welding (Tig welding) PEX-AL-PEX/PERT-AL-PERT Pipe :

Welding method: Argon arc Butt welding (Tig welding) / Laser Welding Technology 

Welding width range: 45-235 (mm)

Welding thickness range:  0.2-3 (mm)

6. The production line is equipped with comprehensive auxiliary systems, such as gravimetric system, diameter measurement system, aluminum foil correction system, weld seam tracking and correction system, and eddy current flaw detection system, ensuring stable operation of the Extrusion line.

7. Fully automatic pipe coiler specifically designed for aluminum - plastic tube is included, featuring the unique tension control system, cutting system, and tube feeding system, effectively preventing issues like bending or oval deformation during the coiling process. The latest generation of packaging equipment ensures 99.999% strapping success rate.

8. Types of products: PEX - AL - PEX, PERT - AL - PERT, PE - AL - PE, PPR - AL - PPR, PEXa - AL - PE.

For more information, please contact us freely.